Sistemas LV
the do-it-yourself for handling lines


 

 

 

 

 

 

 






 

The conveyor is a modular complex for the automatic handling of pallet.

The first point of SISTEMAS LV, is that it can support up to 50 Kg

It is composed of a special aluminum alloy “bar”, which is modular following the different needs of our customers.

An automated handling system has many qualifying feature because it is:

  • Simple to design
  • Easy to assemble
  • Reliable
  • Easy to configure
  • Multifunctional
  • Innovative

 

Let’s take a closer look:

Simple to design
All Lammas products are standardized and developed in 3D environment.


Easy to assemble
Sistemas does not involve the use of special tools. It is assembled as easily as a Meccano, that fabulous construction set for children, composed by perforated bars of different lengths that could be bolted together to fashion just about everything.

You just need to combine the aluminum profile with plates, nuts, bolts and bocks in order to produce a perfect handling line; the needed components are strictly standard and readily available from the warehouse.

Thanks to Sistemas, any handling line you may envisage is already available.

Reliable
The manufacturing equipment designed and built by Lammas has been adopted in many plants: this is the best insurance for its reliability.
Moreover, the construction features of Sistemas enable all mechanical parts and system units to be replaced easily and quickly.

Easy to configure
The reconfiguration of all the elements that made up your Sistemas is possible thanks to the standard profile engineering principle, the mass production and the modular assembly and disassembly of all its components.
All possible variants are quickly available, so the lines can be promptly adapted to all new requirements.

Multifunctional

  • Two kind of pallet stop units to give over twenty different stop configuration for the conveyor system
  • Three kind of pallet recycle function for a total of over thirty different recycling and routing systems
  • Curved conveyors in order to link two tilted (45°), orthogonal (90°) or parallel (180°) segments
  • Lifting and lowering devices for overlapped conveyors

These are just a few of the accessories that have been developed and are kept in store to enhance Sistemas versatility.

Innovation
A full range of standard fittings is one of the key factors that make Sistemas the most economical handling system on the market.

Rational project design for optimum system versatility is the clinching asset: no doubts can be raised, Sistemas is the best solution for today’s problems and…the cheapest answer to tomorrow’s requirements.

 

Example of a complete line configuration

Sistemas is produced in 5 basic versions:

  • 250 mm wide version
  • 350 mm wide version
  • 400 mm wide version
  • 450 mm wide version
  • 600 mm wide version
  • 650 mm wide version
  • 700 mm wide version

Thanks to its modular construction, SISTEMAS LV can be easily adapted to every kind of need.

 
 

 


 

1 - Line

guida acciaio tempratoThe bar is made of aluminum alloy, complete with special grooves apt to fasten the different components. Chain and pallet sliding areas are protected by means of polydur guides; the chain is made of special steel, in order to be low-noise. It works through two series of rollers (steel or special plastic): the first engages the transfer units and the other (with idle rollers) is used for the pallet transport.

Aluminum guards ensure compliance with safety regulations and give the line a stylish appearance. 

 

2 - Motorized Head
Motion is imparted to the chains by a gear motor unit consisting of different combinations of electrical motors and reduction ratio. These units are extremely versatile and can handle loads up to 50 kg over 1m line section at speeds from 4.5 to 18m/1’. The low noise geared motor unit can be mounted at different angles to the supporting frame. 

Every head is equipped with a torque limiter in order to prevent problems of accidental stop of the transport chain. Furthemore  it is mounted steel cover in order to protect, motorized head .

 

3 - Chain Stretching Head
This unit is positioned at the opposite end of the line module with reference to the motorized head. It ensures that correct tensioning of the chain is always maintained without need of manual intervention. The chains are assembled already stretched in order to avoid excessive lengthening.

 

4 - Stop Unit               

This device stops the pallet in the required position and singles it out.

 

5 - External Stop Unit

 

 

                                              This device is used to stop and electrically identify the pallet at transfer ends. 

                                                                                                             

6 - Transfer Unit

This unit frees the pallet from the line guide bars through a pneumatic lifting movement. This enables the pallet transfer from the main line to another set at right angles. Motion takes place via a device activated on the line chain and transferred to the pallet through a mechanical coupling activated by the vertical lifting movement.

 

7 - Motorized Transfer Unit

The motorized transfer unit enables pallet motion in two directions: it is used to feed lines set at right angles on both sides of a main line. Lateral disappearing stop unit have been employed for pallet return.

The device is made up of a pneumatically controlled lift unit that takes transfer belts above line bar guides and by a geared motor that supplies bidirectional motion to the belts.

 

8 - Station Cross Transfer Unit

This unit is assembled on the main line with the bi-directional function in pallet reception and transfer. In this case, motion is obtained from the chain of the transversal line, which is controlled in both ways.

 

9 - Transfer Unit for Parallel Lines

This kind of transfer units used for parallel and spaced lines placed at the same height. The unit is made up of two transfer units assembled on both lines and a connection unit.

 

10 - Lifting pallet unit

This device releases the pallet from the conveyor chains and locates it in the desired position at a pre-established height. It is made up of a support structure with guides for the columns that carry the pallet location plate. 

 

11 - Rotation Unit

The pallet rotation device is used to rotate the pallet by 90° and 180°, according to required functions. It consists of a lifting device which raises the pallet to release it from the line and a rotating mechanism. At the end of the operation the pallet is lowered on to the line and the rotating units returns to its initial position.

 

12 - Line Supports

These are the supporting element for the line (either single or overlapped line). The height of the line is leveled and adjusted within 50mm. the height of the pallet sliding level ranges from 300 to 1.000 mm.

 

13 - Pallet lifter

These units are used to transfer pallets from and onto lines set at different heights. They consist of a structure of aluminum completed with guides which convey a shuttle with self-braking geared motor or a pneumatic cylinder, depending on the weights. A complete line section is fixed to the shuttle.

 

14 - Pallet

During the different stages of working, the components are kept in place by a specially designed pallet. This device is generally squared and supplied with assembly station locating holes.